AMS Performance 2015+ Ford F-150 & Raptor 2.7L and 3.5L EcoBoost Stock Location Intercooler (AMS.55.09.0001)

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$749.95
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Intercooler

$749.95
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The AMS Performance 2015+ Ford F-150 and Raptor 2.7L and 3.5L EcoBoost Stock Location Intercooler is the largest OEM-location intercooler core on the market for this platform, measuring 21 x 10.25 x 5.5 inches of dense bar and plate construction at 115 percent larger than stock. That size advantage translates directly into performance, delivering up to 80 degrees cooler charge air temperatures and up to 93 percent intercooler efficiency versus as low as 59 percent for the OEM unit. On the same calibration with no tuning changes, our test Raptor picked up 12.3 wheel horsepower while running nearly 2 PSI less boost, and that is before a recalibration optimized for the AMS intercooler unlocks what the cooler charge temps and reduced pressure drop are truly capable of. Engineered with flow-optimized cast end tanks, chamfered inlets, a sharp-edge-free airflow path, and an integrated drain port, this intercooler is built to the standard most competitors in this space never reach. It is compatible with popular aftermarket BOV offerings including the Turbosmart VeePort, fits 2015 through current 2.7L and 3.5L EcoBoost F-150 and Raptor trucks, and retains all factory mounting locations and piping fitment for a clean, bolt-in installation. Available in raw aluminum or black powder coat with or without the AMS logo. Cooler charge air is denser air, and denser air makes power.

  • Largest OEM-Location Intercooler Core on the Market for the 2.7L and 3.5L EcoBoost F-150 and Raptor
  • 115 Percent Larger Than Stock, More Than Double the OEM Core Volume
  • Up to 80 Degree Charge Air Temperature Advantage Over OEM After a 12-Second Pull
  • 12.3 WHP Gain While Running Nearly 2 PSI Less Boost vs OEM Intercooler with No ECU Calibration Changes
  • 20.5% Reduction in Pressure Drop Compared to OEM Intercooler
  • Up to 93 Percent Intercooler Efficiency vs as Low as 59 Percent for OEM
  • Cast End Tanks, Chamfered Inlets, and Smooth Airflow Path for Improved Flow and Durability
  • Integrated Drain Port for Convenient Servicing
  • Fits 2.7L and 3.5L EcoBoost F-150 and Raptor
  • Available in Raw Aluminum or Black Powder Coat, With or Without AMS Logo
  • Retains Factory Mounting Locations and Piping Fitment for an Easy Installation
  • Compatible with Popular Aftermarket BOV Offerings, Incl. Turbosmart VeePort

Engineered to Handle the Heat

Most companies in this space start with a tape measure. They find the largest core that fits the opening, weld on end tanks, and call it an upgrade. At AMS, the process starts somewhere different. It starts with understanding exactly why the factory part falls short, how quickly it gets left behind, and under what conditions the performance gap widens most. The factory intercooler on the 2.7L and 3.5L EcoBoost F-150 and Raptor was designed around OEM packaging and cost constraints, not performance. Our SnailWorks Engineering Team used that as the baseline and asked a different question: what would this intercooler look like if the only constraint was building the best possible part?

That question drove the original AMS F-150 intercooler, and it drove the development of this one even more. This is a ground-up redesign of our previous offering, incorporating everything we learned from years of real-world use into a second-generation unit that raises the bar across the board. Cast end tanks replace the fabricated design of the original, providing consistent charge air distribution across the full core width. An integrated drain port allows accumulated condensation or blow-by to be cleared without pulling the intercooler from the truck. And for tuners who want more than the factory blow off valve, the updated design retains the OEM BOV location while adding full compatibility with popular aftermarket offerings including the Turbosmart VeePort. The core itself remains the same proven 21 x 10.25 x 5.5 inch bar and plate construction, still the largest OEM-location core on the market for this platform at 115 percent larger than stock. The result is an intercooler that fits perfectly, cools at the limits of what the factory location allows, and installs without compromise.

Data Driven Design: On-Vehicle Testing

Claims without data are just marketing. Before any product reaches a customer, our SnailWorks Engineering Team puts it through rigorous real-world testing to validate performance against a clear baseline. Our development vehicles are equipped with a MoTeC dash data logger and a 19-sensor array that monitors critical engine and turbocharger parameters in real time, allowing our engineers to capture detailed data during dyno testing and on-road validation. For the AMS F-150 and Raptor Stock Location Intercooler, testing was conducted on a 2022 Ford F-150 Raptor 3.5L EcoBoost via extensive on-road testing and on a Mainline hub dyno using 93 octane fuel and a COBB Accessport Stage 2 off-the-shelf calibration. Every run used the same tune file with the only variable being the OEM intercooler versus the AMS unit, giving a true picture of what the intercooler alone contributes to charge air temperature control. Our team monitored key system parameters including charge air temperature, compressor outlet temperature, intercooler pressure drop, turbine inlet pressure, drive pressure ratio, and exhaust gas temperature across both turbocharger banks throughout every pull.

The Data Speaks for Itself

One of the most telling measures of intercooler performance is how well it maintains charge air temperature as the run progresses. A better intercooler holds temperatures down throughout the entire pull, delivering cooler, denser air to the engine from the first second to the last. Both intercoolers started at similar charge air temperatures at the beginning of the run. From there the OEM intercooler struggled immediately, with outlet temperatures climbing steeply and reaching 168 degrees Fahrenheit by 6,350 RPM. The AMS intercooler held remarkably flat throughout the same run, finishing at just 88 degrees Fahrenheit at 6,356 RPM. That is an 80 degree difference in the air temperature entering the intake manifold after a single 12-second pull.

A better intercooler does not just lower charge air temperatures, it makes the entire turbo system work more efficiently in the process. With the AMS intercooler installed, the turbochargers operated at lower pressure ratios and reduced shaft speeds while producing the same manifold pressure, resulting in lower compressor outlet temperatures and reduced thermal load across the entire system. Lower compressor workload also reduced turbine demand, producing lower turbine inlet pressure and a more favorable drive pressure ratio, allowing exhaust gases to exit the cylinders more efficiently and helping reduce exhaust gas temperatures during equivalent power runs.

For the driver, that gap translates directly into real-world performance. Cooler charge air is denser air, which means more oxygen mass entering the engine with every combustion cycle. Lower intake temperatures also prevent the ECU from pulling timing and boost to protect the engine. The result is more consistent, more reliable power whether you are making a single hard pull, towing under sustained load, or running a desert offroad trail where heat soak can compound with every throttle input.

Improved Intercooler Efficiency and Reduced Pressure Drop

A great intercooler has to win on two fronts simultaneously: it needs to extract as much heat from the charge air as possible while also keeping restriction through the core to a minimum. The AMS intercooler delivers on both. Using the same MoTeC dash data logger and 19-sensor array used throughout our F-150 and Raptor development program, our SnailWorks Engineering Team captured detailed intercooler inlet and outlet data across both temperature and pressure channels on every pull, giving us a complete picture of how each intercooler performs across the entire RPM range.

Intercooler efficiency measures the ability of the intercooler to reduce the temperature of hot air exiting the compressor before it enters the engine, with 100 percent representing air cooled all the way down to ambient temperature. The closer to 100 percent, the more effectively the intercooler is removing the heat added by the turbochargers, and the cooler and denser the air entering the engine. The AMS intercooler tested near 100 percent efficiency up to 5,000 RPM and held at 93 percent through redline. The OEM intercooler dropped as low as 59 percent under the same conditions, meaning a significant portion of the heat generated by the turbochargers was never removed before entering the engine.

On pressure drop, the AMS intercooler demonstrated 20.5 percent less restriction across the core compared to the OEM unit at peak RPM, an advantage that held consistently throughout the entire pull. On a poorly designed intercooler, a meaningful portion of the boost your turbos generate is lost to restriction before it ever reaches the intake manifold. The AMS intercooler preserves that pressure and delivers it to the engine where it can do useful work.

The fact that the AMS intercooler improves on both metrics simultaneously is not a coincidence. It is a direct result of the engineering behind the core design and flow-optimized end tank geometry, and it is why our test Raptor gained 12.3 wheel horsepower on an unmodified calibration while running nearly 2 PSI less boost. With a recalibration optimized for the AMS intercooler, there is considerably more on the table.

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The goal of AMS is to provide the highest quality, best performing products available. By utilizing research and development and rigorous testing programs, AMS will never compromise the quality or performance of our products. In addition, AMS will only provide the finest customer service offering only advice and parts that are in the best interest of the customer.

At AMS Performance, we specialize in automotive performance for turbocharged vehicles. In addition to being a leader in the automotive performance parts manufacturing industry, we offer in-house engine computer calibration, parts and package installations, as well as engine and transmission building services.

First and foremost, AMS is an engineering company. Unlike other shops, our parts are engineered to be the best performing components you can buy. Most manufacturers in the industry have a basic understanding of engine performance but at AMS we take it far past that using computer-aided designs and mechanical engineers with years of motorsports experience.

AMS Performance has been at the top of the game since opening our doors 20 years ago. From turn-key packages to individual components, we can meet and exceed all kinds of performance goals. From drag racing to road racing, and everything in between, let AMS enhance your driving experience!

AMS PRODUCT AND INSTALLATION LABOR

AMS Performance offers a limited warranty against defects in workmanship for all AMS Performance manufactured components as well as technician labor for installation or repair conducted at the AMS Performance facility in West Chicago, IL. AMS’s obligation under this warranty extends solely to the craftsmanship of labor or components manufactured by AMS for a period of twelve months or 12,000 miles for the original purchaser.

Due to the variety of modifications and changes made to cars and/or engines that may affect the performance or durability of related components, AMS’s obligation under this warranty extends solely to the repair or replacement of parts manufactured by AMS.

AMS’s obligation under this limited labor warranty extends solely to the labor required for the repair of components or systems deemed by AMS Performance to have been damaged as a result of an AMS employee’s negligence during installation of those components, systems, or existing components and systems.

AMS COMPLETE VEHICLE PACKAGES

AMS Performance offers a limited warranty against defects in workmanship for all AMS manufactured components within AMS Performance Packages, for the original purchaser. This warranty applies to AMS Performance Packages such as “Alpha”, “Ronin”, and “Omega” branded complete vehicle packages, and begins on the invoice date of part purchase and ends twelve months or 12,000 miles from that date, whichever occurs first. Due to the variety of modifications and changes made to cars and/or engines that may affect the performance or durability of related components, AMS’s obligation under this warranty extends solely to the repair or replacement of a package or packages manufactured, installed and/or sold by AMS.

OEM or other aftermarket parts utilized within the AMS package may or may not be covered by the original manufacturer’s individual component warranty. AMS Performance offers no warranty expressed or implied for other manufacturer’s components within the AMS package.

AMS GEARWORKS® TRANSMISSION ASSEMBLIES

AMS Performance offers a limited warranty against defects in workmanship and craftsmanship for all AMS Gearworks® transmission assemblies. AMS’s obligation under this warranty extends solely to the craftsmanship of assembly labor and workmanship of components manufactured by AMS for a period of twelve months or 12,000 miles for the original purchaser.

OEM or other aftermarket parts utilized within the AMS Gearworks® Transmission may or may not be covered by the original manufacturer’s individual component warranty. AMS Performance offers no warranty expressed or implied for other manufacturer’s components within the AMS Gearworks® Transmission.

YOUR EXISTING OEM VEHICLE WARRANTY, INSURANCE, AND EMISSIONS OBLIGATIONS

A vehicle modified by the use of performance parts and tuning may not meet the legal requirements for use on public roads. AMS Performance makes no claims of compliance unless otherwise stated on a per-product basis. Use or installation of performance parts and tuning may adversely affect the drivability and reliability of your vehicle, and may also affect or eliminate your insurance coverage, factory warranty and new OEM part warranty. There is no stated or implied guarantee from AMS of continued OEM vehicle warranty, insurance coverage, or emissions compliance, due to the stress placed on your vehicle by performance parts and our inability to monitor its use, tuning or modification.

At JM Auto Racing we make returns and other client services as easy as possible. Our mission is to provide you with the best products and the best service in the automotive industry. We understand that sometimes, clients change their minds about products that they order or simply do not need them anymore. We also know that clients are cautious about terms and conditions since they are often tricky and misleading. Our goal is to make the return or exchange process trustworthy and as simple as 1-2-3.

Returns & Exchanges
If you are not satisfied with your purchase for any reason, we will be happy to accept a return for a refund or exchange on products in new/unused condition within 30 days of delivery. 

  • All returns and exchanges must be made via our return system.
  • Returns will have a flat 15% restocking fee.
  • Product(s) must be in new condition and in the original packaging (please do not assemble, install, or modify the product in any way). In the event of fitment, flaw or defect pictures may be necessary to complete your request.
  • Any product that was used or fully/partially installed is non-returnable.
  • In some cases, return of the physical product may not be required. For these products, instructions will be provided on how to process a field destroy or dispose of the original item.
  • The few exceptions for items that cannot be returned include:
    • Items classified as “special order” or “made to order”
    • Custom Wheels & Tires Packages
    • Electronics
    • Any non-EPA compliant product including but not limited to ""off-road""  test pipes, downpipes, headers and high flow cats. We will try to make as many accommodations as possible however a 25% restocking fee will apply. Please contact us to learn more.
  • To start your return please click HERE

Cancellations
We all know that things happen a people change their mind as soon as the purchase things. We take pride in how quickly we get things out the door and with 4 warehouses to ship from plus stock owned at our manufacturers, that speed is always increasing. This is why we only except full cancellations within 30 minutes of placing an in stock order. This helps us ensure your package gets out on the truck immediately or can be flagged before it goes through the packaging process. For orders that are not in stock or special order, we allow 24 hours. Cancellations can be done online by following the instructions found HERE or by emailing support@jmautoracing.com ,

Your request will be processed as quickly as possible, but please note that sometimes products ship quicker than expected. After 24 hours, or after an out of stock item has been confirmed, fees will apply to all cancellations with the exception of Special Order items, made to order items or custom built items; which can not be cancelled after the 24 hour period. Items confirmed on reserve or pre-ordered are subject to a 10% cancellation fee.

Cancellations are subject to a 10% cancellation fee. This fee is not to rip you off in any way. When you place an order, we lose 3% due to credit card processing, and also another 3% to credit your account. The other 4% is much less then what is needed to cover all other costs and expenses lost by cancelling an order, that was already processed. This fee is will only be imposed on orders that have not shipped. If a special order has been placed, such as pistons, turbo's, etc., and the items are built and ready to ship out, and a cancellation is requested, a 25% cancellation fee will be imposed IF possible to be cancelled.

  • To start your cancel please click HERE

What are my shipping fees?
For orders delivered within the continental US where reason for return isn't a result of a JM Auto Racing error, the cost of the initial shipping charge and a return fee will be deducted from your refund. A prepaid shipping label(s) will be provided.
Freight, international & non-continental US returns are accepted, however coordination of return shipping is the responsibility of the client. In the event an error is made by JM Auto Racing, a return shipping label will be provided.

Сore deposits
Some products sold on JM Auto Racing include a core deposit. These parts have a deposit that is charged upon purchase and fully refunded upon the return of the core. Cores must be in rebuildable condition and matching vehicle application to the product sold. Once the product is received and inspected, the deposit will be refunded to your original form of payment. Note: Product cores returned that are not fully assembled or are not the unit that was removed from the vehicle, will not be refunded and the core will be discarded. Detailed instructions on Core Deposit Returns can be found here.

Defective, damaged, or incorrect products
We all know that accidents happen sometimes. If your product(s) arrive defective, damaged, or simply incorrect, please contact our customer service department as soon as possible. Please do not attempt to use, install, modify, or repair the part! We will send you a replacement part and provide you with a prepaid return label to return the defective part. In some instances, return of the product may not be required. Products must be returned to us within 30 days. If the damage was caused by a shipping courier, we will schedule a damage pick up by the courier. Photos of the damage, defect, or fitment issue may be requested in order to correctly process your request. For items mispackaged or missing, returns and replacements will be handeled as warranty requests, subject to manufacturer involvement and normally handled within 24-48 hours. Please note that products must be in the original packaging and there are additional requirements for products that ship freight.

LTL and Freight Shipments will cover the delivery of most oversized items, including but not limited to, body kits, hoods, trunks, spoilers, doors, roll cages. Items should be thoroughly inspected at time of delivery. Any damage NEEDS to be notated on the Bill of Lading prior to the driver leaving for an insurance to be valid. If damage, is not noted, the insurance is voided out and will need to be dealt with between you and the shipping carrier.

Billing, refunds & credits
Payment for orders placed using PayPal of Affirm will be captured as soon as the order has been successfully placed. Payments for orders placed using a debit or credit card will be authorized only and captured upon shipping. What does this mean? If your order is in stock, it will be charged normally. For out-of-stock items arriving within 30 days, you may see the authorization temporarily fall off. The funds will be placed back into your account and you won't see the pending charge from us. Once the item ships, you will see the funds deducted and the charge posted to your account. For out-of-stock items after 30 days, the above will take place, however we will have to recharge your card once the item is ready to ship.

Refunds for returned products are issued with 3-5 business days once they are received by our warehouse and inspected. Refunds will be issued via the same payment method originally used to place the order (Credit Card, PayPal, Google, Affirm, Check). All returns, where JM Auto Racing is not at fault, will have 15% restocking fee less than cost of freight. Free shipping items will have the initial freight fees deducted from the final refund. Shipping is only free if you keep the item you purchased. Some items will have a higher restocking fee. This information will be revealed to you up front upon requesting a return. Once the refund has been issued a confirmation email will be sent. Please allow an additional 5-7 days for the credit to appear on your account.

Shipping & delivery
To ensure a fast and safe delivery we use FedEx, DHL, Ontrac, USPS, & UPS Ground/Air shipping services. Available shipping methods may vary for different type of products and shipping destinations. Most products in stock ship same day, or within 1 business day after which its delivery can be tracked via tracking number sent to your email. For custom or made to order items shipping time varies as they may have to be manufactured, painted, embroidered, or assembled.

Please keep the following in mind:

  • Products that are oversized must ship truck freight / LTL which differs from ground shipments. NOTE: These oversized items require inspection and a signature upon delivery. For more information on freight shipping click here.
  • Shipments to Canada are treated as all other international shipments. It is the recipient's responsibility to pay all applicable duties, taxes, & brokerage fees. Detailed Info can be found here here.
  • Shipments to HI, AK, PR, Guam, Virgin Islands, APOs, & Canada might require extra shipping charges. International shipping quotes will be e-mailed to the customer before the credit card is charged.
  • Oversized items such as hoods, body kits, bumpers, tonneau covers, roofs, trunks and spoilers may require additional postage that is not displayed on the website. You will be contacted prior to the item shipping to confirm.

To request an international shipping quote before placing an orderIf you would like special shipping arrangements, please contact us via live chat, email or call us at 1.855.998.8726

Disclaimer
In effort to provide our valued clients with the most up to date and accurate information, JM Auto Racing is continuously implementing real-time updates to our online superstore. Due to the immediate nature of these updates the correction of any errors and/or omissions can happen at any time without prior notice. This information may include but is not limited to pricing, availability, suggested use, fitment, compatibility, and warranties.

JM Auto Racing is not responsible for any additional charges, labor, loss, or damage incurred as a result of information, correct or incorrect, referenced or products purchased from JM Auto Racing. While we work to avoid any errors or omissions that may appear on the JM Auto Racing website, we do reserve the right to cancel any undelivered orders based on inaccurate information. more details

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